|
Overview
To be prosperous in
today’s environment, printing organizations must constantly look for
better ways to improve efficiencies and reduce costs. To sustain
competitiveness, companies continuously update their business
practices, processes, and technology. Over time, even the most well
conceived business practices become obsolete, inefficient, and
unresponsive to the changing needs and priorities of the company and
customers. These inefficiencies often create other problems:
hampered workflow, production delays, reduced efficiency, and
excessive labor costs.
Printing organizations can significantly improve their performance
by adopting industry best practices, lean principles, efficient
processes, and information technology. These lean principles
frequently focus on the identification and elimination of wastes
(non value-added activities) in the print manufacturing process.
Printing organizations can apply these same “Lean Manufacturing”
principles in the administrative environment.
Profectus'
Lean Printing Office©
consulting solution helps printing organizations eliminate office
wastes, increase efficiencies, reduce overhead costs, improve
workflow, and enhance the ability to meet customer demands. Lean
Printing Office focuses on the areas of sales, estimating, customer
services, order entry, purchasing, invoicing, and other office
areas. By adapting Lean Printing Office, organizations can
significantly reduce administrative costs and increase
profitability.
Lean Printing Office eliminates the seven types of waste that are costly
to a printing organization.
The Seven
Costly Areas of
Printing Administrative Waste and Examples |
| 1) |
Overproduction |
| |
Producing reports no one reads or needs
Making extra copies of jobs tickets
Printing, e-mailing, sending, or faxing the same document
multiple times
Entering repetitive information on work documents or forms |
| 2) |
Waiting Waste |
| |
Excessive signatures or approvals
Dependency on others to complete tasks
Delays in receiving information and order specifications
Computer program inadequacies and problems |
| 3) |
Motion Waste |
| |
Searching for work documents
Searching for customer supplied files
Hand-carrying paperwork to another department or process
Chasing down obsolete job tickets because of customer changes |
| 4) |
Transport Waste |
| |
Delivering documents that are not required
Excessive filing of work documents
E-mail distribution lists that are not up-to-date |
| 5) |
Over-processing
Waste |
| |
Duplicating reports or information
Repetitive data entry into nonintegrated software applications
Changing how information is conveyed between departments
Constantly revising documents |
| 6) |
Inventory Waste |
| |
Files awaiting signatures or approvals
Purchasing excessive inventory materials
Obsolete office equipment or management software |
| 7) |
Defect Waste |
| |
Data entry errors
Pricing and quoting errors
Incomplete or incorrect information on job tickets or purchase
orders
Lost files or records |
|